Specializing in Titanium, Nickel, Aluminum, & Stainless Steel Honeycomb Cores
 
 
 

Engineered

Honeycomb Structures

Who We Are

Benecor, Inc. is a global manufacturer of metallic honeycomb core structures for the aerospace, military, marine and commercial markets. Our unique laser welding honeycomb process allows us to provide an array of honeycomb products for several applications. Benecor excels in providing our customer solutions to their honeycomb applications by having the versatility to provide our products in various alloys, cell sizes, densities and sandwich panels.



AerospaceMilitaryMarineCommercial
Engine NacellesMissile FinsCorrosion ResistantTransit Doors
Floor BoardsExhaust VentsBulkhead DoorsEMI Vents
Heat ShieldsEnergy AbsorberJoiner DoorsFlow Straighteners
UAVBallistic PanelsHVAC
Exhaust Inlet VentsWaterjet Cutting Boards
Manned SpacecraftLaser Cutting Boards
Architectural Panels


Our abrasive waterjet cutting machinery is equipped with two axes and a 136’’ inch maximum length capacity. Specializing in cutting steel and stainless steels up to six inches thick, our advanced equipment is also able to process a wide variety of other materials, including aluminum, brass, titanium, and plastic.

Benecor is able to assist with a wide range of applications, including, but not limited to, aerospace, automotive, marine, military and commercial industries.  Our abrasive water jet cutting machinery has serviced diverse businesses ranging from equipment manufacturers, signage, plastics, gaskets and architectural industries. Our products always meet high industry standards, and our lead times are the best in the industry.

At Benecor, Inc.  we offer short, three to seven day lead times for most of our abrasive water jet cutting products. Contact our company today to inquire about any of our additional service offerings, which include fabrication, assembly and deburring, double-disk grinding and light machining.

ApplicationsFunctions
General CapabilitiesContract, Production, OEM, Prototype
Industry FocusAerospace, Architectural, Construction, Energy Oil, Gas, Wind, Marine, Military, Semiconductor, HVAC
Intended ApplicationBlank cutting of parts for final machining, Composites, Stone , Tile, Cover Plates, Drain Covers, Face Plates, Flanges, Flooring, Furnace Components, Architectural, Signage, Metal Art, Gaskets
Industry StandardsISO 9001:2008 + AS9100C certified
Cutting MethodWater and Garnet (Abrasive Material)
Cutting Axis2-Axis
Cutting Material (Metal)Aluminum ,Brass, Bronze, Copper, , Hastelloy, Inconel, Mild Steel, Molybdenum, Monel, Nickel, Stainless Steel, Titanium
Cutting Material (Non-Metal)Carbon Fiber, Foam, G-10, Phenolic
Plastic, Plexiglas, Rubber, Stone, Tile
Production VolumeMin 1 unit
Max 5000 units
Lead TimeMin 3 Business Days
Max 7 Business Days
File FormatsAGIS, STP, DXF
Bed size/BrandFlow 136’’ x 72’'
Cutting ThicknessUp to 6’’
Max Cutting Size136’’ x 72" maximum bed size
Kerf/Width of Cut0.040
Water Jet Pressure60,000 psi
Tolerance (+/-)Under ½" ±.010"
½" to 1" ±.02"
Above 1" depends on material and Part design


Electric Discharge Machining

Wire EDM machining (Electrical Discharge Machining) is an electro thermal production process in which a thin single-strand metal wire in conjunction with de-ionized water (used to conduct electricity) allows the wire to cut through metal by the use of heat from electrical sparks. Due to the inherent properties of the process, wire EDM can easily machine complex parts and precision components out of hard conductive materials. With wire EDM the spark always takes place in the dielectric of deionized water. The conductivity of the water is carefully controlled making an excellent environment for the EDM process. The water acts as a coolant and flushes away the eroded metal particles.

EDM wire cutting uses a metallic wire to cut a programmed contour in a workpiece. Cutting is always through the entire workpiece. To start machining it may be first necessary to drill a hole in the workpiece or start from the edge. There is never any mechanical contact between the electrode and workpiece. The wire is usually made of brass or stratified copper.

Traditional machining and cutting are often limited to softer materials. Wire EDM metal cutting, on the other hand, can cut through hardened materials without sacrificing tolerance. Plus, we get the job done faster with the fastest cutting speeds in the world. Some of the other advantages of working with us for Wire EDM services include:

  • Gentle, no-force, no-impact cutting for fragile parts
  • High tolerance processing for more accuracy

ApplicationsFunctions
General CapabilitiesContract, Production, OEM, Prototype
Industry FocusAerospace, Architectural, Construction, Energy Oil, Gas, Wind, Marine, Military, Semiconductor, HVAC
Intended ApplicationIntricate Contours, Complex and/or precision parts
Industry StandardsISO 9001:2008 + AS9100C certified
Cutting MethodElectricity, water, wire
Cutting Axis2-Axis
Cutting Material (Metal)Hard metals, Exotic metals, materials that are electrically conductive
Production VolumeMin 1 unit
Max 5000 units
Lead TimeMin 3 Business Days
Max 7 Business Days
File FormatsAGIS, STP, DXF
Bed size/BrandJAPAX
Maximum Cutting Size31’’ x 18" maximum bed size
Kerf/Width of Cut0.015
Tolerance (+/-)+/- 0.010


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